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*this* John W. Hays' take on things and experiences

Busted Brackets

with 5 comments

Upon closer inspection of the mounting system on the ATV plow blade, I discovered significant mechanical failures. I completely missed it when I became overly focused on not being able to slide the pin back to change the blade angle. The two brackets that hold a pulley had fractured and then bent.

Oops. No wonder things weren’t working as well as they used to.

I took everything apart, lubricated the pin to make sure it moved freely, and then retrieved the U-bolt that had previously served as the winch cable attachment point. Replacement brackets were going to cost more money than I wanted to spend, so I’m reverting to the old way, with one added trick I’ve learned.

Those brackets that broke held a pulley that increases the mechanical advantage for lifting the blade. I found that I already have a pulley I can use that won’t require a bracket to get the lift I’m seeking. That problem is solved; however, the pin is still getting hung up somehow, so I can’t change the angle of the blade yet.

A little more tinkering needs to happen today. I ran out of daylight by the time I got around to testing the reassembled hardware yesterday. If I can figure out what’s keeping that pin from sliding easily and resolve the issue, I’ll be back in business for plowing snow.

Just in case we get another dose of snowflakes piling up more than a trace amount.

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Written by johnwhays

December 3, 2025 at 7:00 am

5 Responses

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  1. I’m thinking you should take the brackets to your “welding guy”. I’m betting he can straighten and weld them. And possibly reinforce them. Good luck.

    Unknown's avatar

    Anonymous

    December 3, 2025 at 8:57 am

    • Thanks! I fear the metal is of poor quality, based on the look of the edges where it separated. Not sure how it would weld. Also, my welding guy doesn’t work cheap, so I’m more inclined to reuse the broken brackets for some unknown future Rube Goldberg solution. 🙂

      johnwhays's avatar

      johnwhays

      December 3, 2025 at 10:35 am


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