Archive for August 15th, 2025
Months Later
You could call it “John Standard Time.” Sometimes it takes a while for me to execute. Here is a pretty good example…
The story has a background that goes back years. Many years ago, in fact. The old day job in manufacturing had a small bandsaw purchased from Harbor Freight for cutting metal. One day, the switch burned out, and the owner opted to simply replace the saw with a new version of the same model.
I’m not sure what got into me, but I told him I could take the old one off his hands to save him from figuring out how to dispose of it. I found a replacement switch and had myself a very inexpensive saw for my shop. In the last decade, I’ve used it to cut metal only once or twice. A couple of times, I used that metal-cutting blade to cut wood. It was slow, but it worked.
That inspired me to look into buying a bandsaw blade intended for cutting wood, even though that wasn’t what this saw was designed to do. The speed wasn’t as fast as it should be, but since I had some success misusing the metal-cutting blade, I figured it was worth trying to undercut the specs on a wood-cutting blade without a major loss if it didn’t work out.
Not knowing anything about what I was doing, I called to speak to a blade expert at a company I found online. He was kind enough to educate me to the point of being able to pick a blade for my experiment, even though he knew I didn’t have the correct bandsaw for the job.
By Christmastime last year, I was pressured to come up with a wish list of ideas for gifts I’d appreciate, so I put the blades on my list. Surprise! I got a box with two perfect wood-cutting bandsaw blades.
It took me another five months or so to get around to installing one of the new blades on the saw. That exercise was not a pretty sight. I had no clue what I was doing and fumbled my way through several failed attempts, and gained multiple irritating cuts on my fingers.
Then, I ran into a problem when I tried to move the belt on the pulleys to the fastest speed. The two pulleys in the diagram on the saw appear to be installed in opposite orientations, but the actual pulleys on the saw were installed identically to each other.
I let another month pass until I had a chance to ask the advice of friends with mechanical knowledge. One of them knew the exact bandsaw. They agreed that one of the pulleys was on wrong and told me it was easy to fix.
Two months after that, I got around to trying to find the set screw that holds the pulleys on the shaft of the motor. It took some tenacious hunting, but I found it, and after many tries in low light, found the Allen wrench that fit.
A few days ago, I made my first attempt to cut wood. It worked like a warm knife through butter. Merry Christmas!
Look out world, I’ve got a whole new weapon in my low-tech woodworking hobby.
Why, in a few months or twelve, I might finish making another snazzy woodgrained something-or-other.
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