Relative Something

*this* John W. Hays' take on things and experiences

Everything Arrived

with 6 comments

Thursday started with a morning delivery of the lumber I ordered for my shade sail project. The truck stopped on the road, and the driver used a three-wheeled forklift to move my posts and boards up the driveway.

 

Having never done anything like this before, I’m uncertain about a lot of the details. I’m feeling confident about the overall concept, and I have purchased everything I think I will need, but I’m haunted about how it will all work out in the end.

I have decided to install a header around the top of the posts to bolster the stability of the whole frame against the pull of the canopy hardware and the pushing guaranteed to happen from 1200-pound horses with an itch. Watching how the 24-foot-long 2 x 6 boards flopped like noodles, it occurred to me that those probably should have been a beefier dimension.

I’m not used to dealing with such long dimensions in lumber, or anything else, for that matter. It’s hard for me to visualize where 24 feet of something will fit. Even the forklift driver needed to make some tricky adjustments to barely fit between the hay shed and the wood fence with the boards balanced on the forks. There was a little squeaking as the boards rubbed against the metal shed as he eked his way through.

By noon, FedEx had delivered a box with the shade sail canopy on our front steps. Cyndie and I tried to unfold it in the loft, letting it drape over the railing to get a feel for the size. I didn’t realize how big 18 feet is. It doesn’t seem like that much out in the paddock, but in the house, we couldn’t find space to stretch it out.

I opted for the barn.

It took me several tries to rig up attachment points that worked, but we eventually got it stretched out enough to take up slack in the metal cable sewn into the outer edge all the way around.

There was no way we could have done this outside yesterday with gale-force wind gusts howling all afternoon, leading up to a robust thunderstorm just before sunset.

I’m aware that maximum tension is the key to getting the shade sail to perform optimally, but my initial rigging in the barn showed me there are a few little details to achieving my goal that make this project a lot more complicated than it seems like it should be at the start.

My new contractor friend, Justin, will stop by today to take exact measurements to determine where we will place the posts.

We are getting close to finding out how much the horses are going to freak out over the strange new feature appearing in their midst. So far, the flapping labels on the lumber outside their paddock kept them on edge for much of yesterday before I pulled everything off the wood.

If only they knew what was going to happen next.

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Written by johnwhays

April 18, 2025 at 6:00 am

6 Responses

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  1. This is so cool! You must be excited after discussing this project with me via email for months! I can’t wait to see how all of this comes together!

    • It’s really fun to have it stretching out in the barn. I’ve relied on your advice for the hardware sizes I purchased. It was rewarding for me that the contractor I’ve enlisted to help me approved of everything I’ve prepared thus far. A product of pondering this over many weeks and consulting with many knowledgeable friends. Thank you, Emily, for your interest and support!

      johnwhays's avatar

      johnwhays

      April 18, 2025 at 10:34 am

  2. John – you might have considered very large (8″) fencing posts for the tie-on posts, especially as you have the horses there with 360-degree access to the posts. From what I’ve seen on my property of horse-proof posts, they even used vertical RR ties! And if its ‘regular’ untreated lumber, they can gnaw on it as well, perhaps. That and inserting the posts into the ground at an angle to counter the tensions on the sail. Just some thots on the project.

    Cheers,

    John

    Unknown's avatar

    Anonymous

    April 18, 2025 at 10:10 am

    • Indeed! This morning I had an insight about using the metal-wire-framed and rock-filled gabion concept around the bottom portion of the two posts that will be out in the open. Wrapping the posts in my braided polypropylene bale twine keeps the horses from gnawing. We have contemplated the angle often used in shade sail support, but are hoping headers will add beneficial stability to the top of the posts. I have thought about burying shorter posts around the tall sail support post but have been told it’s not necessary. I figure I could add them later if I find out that advice was wrong. Thanks!

      johnwhays's avatar

      johnwhays

      April 18, 2025 at 10:22 am


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